Sunday, March 6, 2016

Auto Mechanics

Have you ever been driving along happily, minding your own business, when all of a sudden your car starts making some strange noise? Maybe a smell, some smoke, or a strange vibration? And then you're stranded on the side of the road. I've been there, and I assume most everyone with a car has.

Back in the day, the engine was a veritable mystery box to me. So when I'd pop the hood to see what the problem might be, if the engine was still there I'd be at a loss. So it'd be a phone call to a buddy to bail me out, or if I was really unlucky, a tow. Well, I'm here to tell you that it's helpful to know a thing or two about these metal buckets we ride around at high speeds.

Now, like just about anything, we could dive real deep into auto mechanics. There are a breadth of valuable topics, from suspension to timing to exhaust management to performance enhancement to air conditioning. However, we are going to talk in broad strokes and try to cover some things that'll help you make a basic diagnoses of auto problems.

Your car engine needs three basic things to run: air, fuel and a spark.

Air
Image
http://forum.rs246.com/viewtopic.php?f=35&t=99042
In a modern vehicle, air is drawn in through a filter, measured by a mass airflow sensor (MAF) and mixed with fuel to create the explosions that produce power. When you press the pedal in your car, the air throttle opens and allows more air air in, which causes more fuel to be injected, increasing the power generated. This is done through the air intake manifold, which typically covers the very top center of your engine.

Air is drawn in by a vacuum created by the action of the cylinders in the engine. One common problem here is a vacuum leak, meaning that excess air is being drawn in form an imperfect seal or a hose with a hole in it. This causes the air-to-fuel ratio to be off, (in this case, the car would be running "lean") leading to a rough idle or in bad cases, a non-start. Another common problem with air is the sensitive MAF, which can report incorrect amounts of air entering the engine, again leading to a incorrect air/fuel ratio.

To diagnose a vacuum leak, a visual inspection of the various vacuum hoses and air related components can be performed. If suspected but not found, a nifty trick is to light a cigar and let the smoke near the intake manifold and related hoses, and see if the smoke in sucked in at any point. To diagnose the MAF, you would simply unplug the electrical connector to it and see if/how the engine performance changes.


Fuel

http://www.boltonautorepair.com/images/diagram_fuel_engine.jpg

Fuel (in our case, gasoline, as diesel cars are less common and function slightly different) is pumped from the fuel tank into a fuel rail, which then sprays into the cylinders via fuel injectors, along with the correct amount of air.

Several problems can cause improper fuel delivery. The fuel pump might quit, the fuel filter might clog, the fuel injectors might cease to deliver proper (or any) amounts of fuel. Fortunately, these are fairly easy to diagnose.

The first test for fuel delivery is to check fuel pressure. This is easily done, as there is a schrader valve (just like a bicycle) on the fuel rail. Simply depress the valve and see if a short plume of fuel sprays out (don't lean too close). If not, the fuel pump may be faulty or there may be a break in the fuel line somewhere (this would manifest in pools of fuel underneath the car).

Another quick test is to prime the engine (that is, turn the ignition to "on" but don't crank), you should hear the fuel pump come on and pre-pressurize the fuel lines. If you don't hear anything, try having someone else turn the key while you put your ear near the fuel tank. Typically, a no-start related to fuel would be due to a malfunctioning fuel pump, which might be a mechanical or electrical issue.


Spark

http://www.blackmilkmedia.com/electrical-ignition-coil-wiring-diagram-free/ignition-coil-wiring-diagram-the-best-way-to-disable-system-is-to-unhook-the-primary-circuit-this-may-be-a-simple-as-removing-a-fuse/

http://repairpal.com/spark-plug



To cap it off, once the proper air/fuel mixture reaches the cylinder, a spark is needed to set it all off. This comes from the spark plug, which receives electricity from either a distributor or coil pack. Unfortunately, while diagnoses can be simple, it can also be rather dangerous so I will refrain from offering hints.


Misc
Now, there are plenty of other conditions that can result in a no-start or rough ride, and I'll briefly touch on a couple common ones.

Head Gasket
If an engine overheats (due to perhaps a loss of coolant, or poor radiator performance) then a likely and common result is a blown head gasket. The head gasket provides the seal between the engine block (lower part) and the cylinder heads (the top part) of the engine. A malfunction here could cause cross-contamination of oil and coolant, exhaust leaking into the coolant, or loss of compression to one or more cylinders. 
http://gobdp.com/blog/what-are-the-symptoms-of-a-blown-head-gasket/
some of the ways cylinder head gaskets fail
http://www.agcoauto.com/content/news/p2_articleid/200


Starter
Another no-start condition is a starter failure, The starter in a car is a mini-engine that is powered by your battery. When you turn the key, the starter bendix pops out and connects to the flywheel and turns the engine with enough force to make the air intake/fuel mix/spark cycle to begin. When you need a jump, it's because your battery doesn't have enough juice to power the starter. This might be a sign of a bad battery, bad alternator (which charges the battery) or a forgetful driver that leaves their lights on. Starters can also fail, but more commonly the battery is at fault.

http://mdhmotors.com/the-service-consultants-basics-of-starting-charging-systems/

http://www.aclassinfo.co.uk/mypage.66.htm



Conclusion

Hope you came away with a better understanding of your cars engine. I really do encourage you to pick up a wrench next time something is wrong, it's not as hard as you'd think to patch an engine, and you can save a bundle. Plus, the knowledge will be useful in our post-apocalyptic mad max future!




5 comments:

  1. Great post about how cars work! I'm surprised at the shape of a head gasket..by the name it sounds like it'd be some massive piece of machinery, not a thin separator.

    If there is ever a Mad Max apocalypse, I am going into a bunker with @TheNuclearCow.

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    1. Hells yea!!! Always gonna have room for the Deuces ;)

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  2. Thanks for the great read on how cars work
    I definitely did not know mot of this and need to work on this myself still. Now can you build a nuclear powered car?

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    Replies
    1. Ford actually designed a concept car using a nuclear reactor tied to a steam engine, called the Nucleon (the cars in Fallout are based on this). No actual prototype was ever made, and the political climate regarding nuclear today would squash any attempt. However, it is arguably feasible to have a car run on nuclear that wouldn't need refueling for thousands of miles.

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  3. This is an awesome post Florian. I always love reading about mechanics. Cars have a been a passion mine for a long time! And i always learn something new. The air to fuel ratio is always a difficult thing on carbureted engines. most kids now adays wont understand that struggle. The reason they introduced all the electronics into cars was one: to get better economy and two: to corner the market on repairs. Its very difficult to work on new cars unfortunately

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